Waste Management Company | Scrap Recycling Services
Spas Recycling Pvt Ltd is a reputable Lead Acid Battery Recycling Company in Mumbai, authorized by CPCB & MPCB in India. We specialize in Lead Acid Battery Recycling by expertly managing the disassembly and recycling process in an environmentally and socially responsible manner. We purchase various types of battery waste, including solar, inverter, and automobile batteries, offering the best prices for used batteries both locally and internationally.
As a trusted name in Lead Acid Battery Recycling in India, we ensure that spent batteries are safely transported to our recycling facility to prevent any risk of air or water pollution during the safe battery recycling procedure. We firmly believe that maintaining a pollution-free environment is essential for a sustainable future.
Recycling car batteries is one of the most impactful recycling processes, as significant amounts of lead and plastic can be recovered. Since lead is easily extracted and can be recycled multiple times, the process is both simple and cost-effective. This successful model has encouraged the recycling of other types of batteries as well. At Spas Recycling, we are committed to fulfilling our duty as a responsible community resource by ensuring that lead-acid batteries are processed and recycled safely at our state-of-the-art facilities.
At a Lead Acid Battery Recycling plant, especially those operated by a reputed Lead Acid Battery Recycling Company in Mumbai like Spas Recycling Pvt Ltd, the scrap battery recycling process includes several important steps such as collection, crushing, sorting, and smelting. The process of Lead Acid Battery Recycling in India has become essential, as the lead industry heavily relies on recycled materials. Today, secondary lead smelters produce more than half of the world’s total lead supply, with Lead Acid Battery Recycling making up the majority of that output.
Lead Acid Battery Recycling facilities primarily use lead scrap and used lead-acid batteries as raw materials. In fact, nearly 90% of all lead-acid batteries are recycled globally. This shows how critical Lead Acid Battery Recycling in India is for meeting environmental and industrial demands.
Among the most recycled materials worldwide, lead ranks highest—even above glass and paper. It surpasses all commonly used metals in terms of recycling rates, including copper, aluminum, and zinc. This highlights the importance of companies like Spas Recycling Pvt Ltd, a trusted Lead Acid Battery Recycling Company in Mumbai, in supporting this vital circular economy.
Moreover, Lead Acid Battery Recycling significantly contributes to sustainable development. By reducing the strain on natural resources and lowering carbon emissions, Lead Acid Battery Recycling in India supports a greener, more energy-efficient future. The process is simple, low-energy, and environmentally responsible—making it crucial for modern waste management strategies.
It’s employed Lead-acid scrap batteries are delivered in trucks or containers, which are then unloaded at the battery recycling facility. A breaking and separation system is then used to treat the batteries. After the scrap batteries are broken down using a hammer, the lead oxide powder is removed and separated using a sieve conveyor. Following this, the sink and float tanks are used to separate the lead and plastics. Within the final tank, the PP and PE are likewise segregated. The water is filtered through a filter press and then circulated again as part of a closed-loop system.
After being gathered in a tank, lead paste is either pumped to a filter press for dewatering or delivered to the desulphurization system, where the paste cake is released into a designated area in preparation for smelting. The lead paste desulphurization technology reduces SO2 emissions to an extremely low level and reduces slag generation to less than 10% of lead produced. Reagent and flux additions to the process require less, which boosts the smelting furnace’s productivity.
The process of extracting the metal from impurities is called lead smelting. It is put inside a furnace and heated to extremely high temperatures. The metal melts as a result. Lead dust and hazardous slag are solid waste products that are produced during the melting process of the raw material. A metal or high-grade metallic combination is also produced. The sintered material is then fed into a blast furnace. Here, it is heated to approximately 1,200 degrees Celsius. The heat causes the lead oxides to reduce to elemental lead while impurities are separated as slag
Hard lead or crude lead is the lead that is obtained through smelting in a rotary furnace. Slag and remaining oxides must be removed from the lead that was tapped out of the furnace. All of the contaminants settle to the surface and are skimmed off after some stirring. The lead that was retrieved using a blast furnace is heavily contaminated and contains unwanted materials. Conversely, the lead needed to make batteries is either hard lead with different antimony compositions or soft lead with 99.97% purity.
Casting machines are used to cast lead ingots. This device combines many chain conveyor systems. Pure lead is poured into the molds using a lead pump or flow-regulating valves. A load cell installed in the feeding system manages the lead pump’s speed and automatically adjusts the lead flow. After the casting system, the ingot stacking procedure is utilized to continually create a stack of lead ingots that can be strapped and moved by forklifts. This device expedites and simplifies the process while saving labor.
Lead recycling helps to preserve natural resources by significantly reducing the requirement for mining virgin lead ore. By extending the life of existing lead deposits, we lessen the impact on ecosystems and save biodiversity in places affected by mining operations.
Items containing lead should be disposed of appropriately to prevent contaminating the land and water and posing a health risk to people and wildlife. Lead recycling lessens the risks connected with lead pollution and the harm it does to ecosystems by keeping lead out of landfills, incinerators, and the environment.
Reusing lead requires a lot less energy than producing lead from scratch. Reusing materials rather than obtaining fossil fuels use, contributing to the reduction of climate change and the development of future energy sources that are more sustainable.
Lead recycling is the clearest example of how the circular economy completes the resource use loop. Reintroducing lead materials into the manufacturing cycle increases resource use and minimizes waste production, creating a longer-lasting and more efficient economic structure.
Supply chains are encouraged to become strong and sustainable by implementing lead recycling. Lead recycling is a top priority for businesses because it demonstrates their commitment to ethical sourcing and environmental responsibility, which increases consumer loyalty and confidence while reducing their operations’ negative environmental effects.
Lead recycling generates jobs and boosts the local economies of towns. Lead recycling creates a value chain that extends from collection and sorting to processing and manufacture, supporting livelihoods, fostering innovation, and advancing the socioeconomic development of regions worldwide.
* For portable battery used in consumer electronics which are rechargeable.
* For portable battery expect those used in consumer electronics which are rechargeable.
* For automotive battery
* For industrial battery
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